FDM 3D printers must contend with the trade-off between throughput and resolution. High resolution prints require a finer nozzle, through which less material can travel, increasing print times. Increase the nozzle size and you get faster prints, while sacrificing resolution. Neither sacrifice is easy to live with: Time is money, and post-production steps required to smooth rough prints also cost money.

A team of research engineers at Rutgers reckon they have solved this dilemma in a low-cost way.

The hardware required to put together an MF3 system all exists, and can be purchased off-the-shelf. The Rutgers team's true innovation is in the software, which slices the object-to-be-printed into layers, distributes those layers amongst the nozzles and determines the toolpath. This allows a single printer to "concurrently print multiple, geometrically distinct, non-contiguous parts of varying sizes." Some examples:

"MF3 will change how thermo-plastic printing is done,"says Jeremy Cleeman, a graduate student researcher at the Rutgers School of Engineering.

You can read more details of the system in the team's research paper, "Scalable, flexible and resilient parallelization of fused filament fabrication: Breaking endemic tradeoffs in material extrusion additive manufacturing."

I’m a lapsed industrial designer. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. We have six dogs.

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